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OEM HDI Printed Circuit Board Manufacturing China Supplier


  • Item NO.:

    ABIS-HDI -005
  • Layer:

    4
  • Material:

    High TG fr-4
  • Finished Board Thickness:

    1.0mm
  • Finished Copper thickness:

    1oz
  • Min Line Width/Space:

    ≥3mil(0.075mm)
  • Min Hole:

    ≥4mil(0.1mm)
  • Surface Finish:

    ENIG
  • Solder Mask Color:

    Green
  • Legend Color:

    Black
  • Application:

    Consumer Electronics
  • Product Detail

HDI PCB Introduction


-Definition

HDI PCB is defined as a printed circuit board with a higher wiring density per unit area than a conventional PCB. They have much finer lines and spaces, smaller vias and capture pads, and higher connection pad density than employed in conventional PCB technology. HDI PCBs are made through microviasburied vias and sequential lamination with insulation materials and conductor wiring for higher density of routing.



-Applications

HDI PCB is used to reduce size and weight, as well as to enhance electrical performance of the device. HDI PCB is the best alternative to high layer-count and expensive standard laminate or sequentially laminated boards. HDI incorporate blind and buried vias that help to save PCB real estate by allowing features and lines to be designed above or below them without making a connection. Many of today's fine pitch BGA and flip-chip component footprints do not allow for running traces between the BGA pads. Blind and buried vias will only connect layers requiring connections in that area.




Where does the resin material come from in ABIS?


Most of them from Shengyi Technology Co., Ltd. (SYTECH), who has been the world's second largest CCL manufacturer in terms of sales volume, from 2013 to 2017. We established long-term relations of cooperation since 2006. The FR4 resin material (Model S1000-2, S1141, S1165, S1600) are mainly used for making single and double-sided printed circuit boards as well as multi-layer boards. Here comes details for your reference.


  • For FR-4: Sheng Yi, King Board, Nan Ya, Polycard, ITEQ, ISOLA
  • For CEM-1 & CEM 3: Sheng Yi, King Board
  • For High Frequency : Sheng Yi
  • For UV Cure:  Tamura, Chang Xing ( * Available colour : Green) Solder for Single Side
  • For Liquid Photo: Tao Yang, Resist (Wet Film)
  • Chuan Yu ( * Available colours : White, Imaginable Solder Yellow, Purple, Red, Blue, Green,  Black)



Rigid PCB Manufacturing Capacity


ABIS experienced in making special materials for rigid PCB, such as: CEM-1/CEM-3, PI, High Tg, Rogers, PTEF, Alu/Cu Base, etc. Below is a brief overview FYI.



Item

Speci.

Layers

1~20

Board Thickness

0.1mm-8.0mm

Material

FR-4, CEM-1/CEM-3, PI, High Tg, Rogers, PTEF, Alu/Cu Base, etc

Max Panel Size

600mm×1200mm

Min Hole Size

0.1mm

Min Line Width/Space

3mil(0.075mm)

Board Outline Tolerance

士0.10mm

Insulation Layer Thickness

0.075mm--5.00mm

Out Layer Copper Thickness

18um--350um

Drilling Hole (Mechanical)

17um--175um

Finish Hole (Mechanical)

0.10mm--6.30mm

Diameter Tolerance (Mechanical)

0.05mm

Registration (Mechanical)

0.075mm

Aspect Ratio

16:1

Solder Mask Type

LPI

SMT Mini. Solder Mask Width

0.075mm

Mini. Solder Mask Clearance

0.05mm

Plug Hole Diameter

0.25mm--0.60mm

Impedance Control Tolerance

士10%

Surface finish

ENIG, OSP, HASL, Chem. Tin/Sn, Flash Gold

Soldermask

Green/Yellow/Black/White/Red/Blue

Silkscreen

Red/Yellow/Black/White

Certificate

UL, ISO 9001, ISO14001, IATF16949 

Special Request

Blind hole, Gold finger, BGA, Carbon ink, peekable mask, VIP process, Edge plating, Half holes

Material Suppilers

Shengyi, ITEQ, Taiyo, etc.

Common Package

Vacuum+Carton



PCB Manufacturing Process



  • The process starts with designing Layout of the PCB using any PCB designing software / CAD Tool (Proteus, Eagle, Or CAD).
  • All rest of the steps are of Manufacturing Process of a Rigid Printed Circuit Board is same as Single Sided PCB or Double Sided PCB or Multi-layer PCB.





PCB Lead Time


Category Q/T Lead time Standard Lead Time Mass Production
Double Sided 24hrs 3-4 working days 8-15 working days
4 Layers 48hrs 3-5 working days 10-15 working days
6 Layers 72hrs 3-6 working days 10-15 working days
8 Layers 96hrs 3-7 working days 14-18 working days
10 Layers 120hrs 3-8 working days 14-18 working days
12 Layers 120hrs 3-9 working days 20-26 working days
14 Layers 144hrs 3-10 working days 20-26 working days
16-20 Layers Depends on the specific requirements
20+ Layers Depends on the specific requirements


How ABIS Working Out the Manufacturing Issues in PCB?


-Hole Preparation

Removing debris carefully & adjusting drill machine parameters: before plating through with copper, abis pays high attention to all holes on an fr4 pcb treated to remove debris, surface irregularities, and epoxy smear, the clean holes ensure the plating successfully adheres to the hole walls. also, early in the process, drill machine parameters are adjusted accurately.


- Surface Preparation

Deburring carefully: our experienced tech workers will be aware ahead of time that the only way to avoid a bad outcome is to anticipate the need for special handling and to take the appropriate steps to be sure that the process is done carefully and correctly.


-Thermal Expansion Rates

Accustomed to dealing with the various materials, abis will be able to analyze the combination to be sure that it is appropriate. then keeping the long-term reliability of the cte (coefficient of thermal expansion), with the lower cte, the less likely the plated through holes are to fail from repeated flexing of the copper which forms the internal layer interconnections.


-Scaling

Abis control the circuitry is scaled-up by known percentages in anticipation of this loss so that the layers will return to their as-designed dimensions after the lamination cycle is complete. also, using the laminate manufacturer’s baseline scaling recommendations in combination with in-house statistical process control data, to dial-in scale factors that will be consistent over time within that particular manufacturing environment.

 

-Machining

When the time comes to build your pcb, abis be sure that you choose has the right equipment and experience to produce it correctly on the first try.






Packaging & Delivery


ABIS CIRCUITS Company is not only trying to give customers a good product, but also pay attention to offering a complete and safe package. Also, we prepare some personalized services for all the orders.


-Common packaging:

  • PCB:  Sealed bag, Anti-static bags, Suitable carton.
  • PCBA:  Antistatic foam bags, Anti-static bags, Suitable carton.
  • Customized Packaging: The carton outside will be printed the name of the customer address, mark, the customer needs to specify the destination and other information.

-Delivery Tips:

  • For small package, we advise to choose byExpress or DDU service is the quickest way. 
  • For heavy package, the best solution is by sea transportation.



Business Terms
-Accepted Delivery Terms
FOB, CIF, EXW, FCA, CPT, DDP, DDU, Express Delivery, DAF


--Accepted Payment Currency
USD, EUR, CNY.


-Accepted Payment Type
T/T, PayPal, Western Union.


Quotation from ABIS

To ensure an accurate quote, be sure to include the following information for your project:

  • Complete GERBER files including the BOM list
  • Quantities
  • Turn time
  • Panelization Requirements
  • Materials Requirements
  • Finish requirements
Your custom quote will be delivered in just 2-24 hours, depending on the design complexity. 

Please keep us informed for any interests!

ABIS cares every your order even 1 piece!



Leave A Message

If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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PCBA Projects Introduction ABIS CIRCUITS Company deliver services, not only products. We offer solutions, not only goods. From the PCB production, the components purchasing to the components assemble. Includes: PCB Custom PCB drawing / design according to your schematic diagram PCB manufacturing Component sourcing PCB Assemble PCBA 100% test Our Advantages High-end euipment-high speed Pick and Place Machines that can process about 25,000 SMD components per hour High efficient supply ability 60K Sqm monthly-Offers low volume and on-demand PCB production, also large-scale productions Professional engineering team-40 engineers and their own tooling house, strong at OEM. Offers two easy options: Custom and Standard-In-depth knowledge of IPC Class II and III Standards We provide a comprehensive turn-key EMS service to customers who want us to assemble the PCB into PCBA, including prototypes, NPI project, small and medium volume. We are also able to source all components for your PCB assembly project. Our engineers and sourcing team have rich experience in supply chain and EMS industry, with deep knowledges in SMT assembly allowing to resolve all the production issues. Our service is cost-effective, flexible, and reliable. We have satisfied customers across many industries including medical, industrial, automotive and consumer electronics. PCBA Capabilities 1 SMT assembly including BGA assembly 2 Accepted SMD chips: 0204, BGA, QFP, QFN, TSOP 3 Component height: 0.2-25mm 4 Min packing: 0204 5 Min distance among BGA : 0.25-2.0mm 6 Min BGA size: 0.1-0.63mm 7 Min QFP space: 0.35mm 8 Min assembly size: (X*Y): 50*30mm 9 Max assembly size: (X*Y): 350*550mm 10 Pick-placement precision: ±0.01mm 11 Placement capability: 0805, 0603, 0402 12 High pin count press fit available 13 SMT capacity per day: 80,000 points --Capability - SMT Lines  9(5 Yamaha,4KME) Capacity 52 million placements per month Max Board Size    457*356mm.(18”X14”) Min Component size  0201-54 sq.mm.(0.084 sq.inch),long connector,CSP,BGA,QFP Speed  0.15 sec/chip,0.7 sec/QFP -Capability - PTH Lines 2 Max board width 400 mm Type    Dual wave Pbs status  Lead-free line support Max temp   399 degree C Spray flux    add-on Pre-heat   3 Production Processes Material Receiving → IQC → Stock → Material to SMT → SMT Line Loading → Solder Paste/Glue Printing → Chip Mount → Reflow → 100% Visual Inspection → Automated Optical Inspection (AOI) → SMT QC Sampling → SMT Stock → Material to PTH → PTH Line Loading → Plated Through Hole → Wave Soldering → Touch Up → 100% Visual Inspection → PTH QC Sampling → In-Circuit Test (ICT) → Final Assembly → Functional Test (FCT) → Packing → OQC Sampling → Shipping Quality Control AOI Testing Checks for solder paste Checks for components down to 0201 Checks for missing components, offset, incorrect parts, polarity X-Ray Inspection X-Ray provides high-resolution inspection of: BGAs/Micro BGAs/Chip scale packages /Bare boards In-Circuit Testing In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by component problems. Power-up Test Advanced Function Test Flash Device Programming Functional testing IOC incoming inspection SPI solder paste inspection Online AOI inspection SMT first article inspection External assessment X-RAY-welding inspection BGA device rework QA inspection Anti-static warehousing and shipment Application Communication Units Industrial Control Medical Devices Automotive Units Network Devices Gateway Control Packaging & Delivery ABIS CIRCUITS Company is not only trying to give customers a good product, but also pay attention to offering a complete and safe package. Also, we prepare some personalized services for all the orders. -Common packaging: PCB:  Sealed bag, Anti-static bags, Suitable carton. PCBA:  Antistatic foam bags, Anti-static bags, Suitable carton. Customized Packaging: The carton outside will be printed the name of the customer address, mark, the customer needs to specify the destination and other information. -Delivery Tips: For small package, we advise to choose by Express or DDU service is the quickest way.  For heavy package, the best solution is by sea transportation. Business Terms -Accepted Delivery Terms FOB, CIF, EXW, FCA, CPT, DDP, DDU, Express Delivery, DAF --Accepted Payment Currency USD, EUR, CNY. -Accepted Payment Type T/T, PayPal, Western Union. Quotation from ABIS To ensure an accurate quote, be sure to include the following information for your project: Complete GERBER files including the BOM list Quantities Turn time Panelization Requirements Materials Requirements Finish requirements Your custom quote will be delivered in just 2-24 hours, depending on the design complexity.  Please keep us informed for any interests! ABIS cares every your order even 1 piece!...

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